Winter storm shuts down chemical production on US Gulf Coast

MOSCOW (MRC) -- A winter storm has brought unusually cold temperatures, snow, and freezing rain to Texas and western Louisiana, forcing a large share of US light olefins production offline, according to Chemweek.

As of the evening of Tuesday, 16 February, IHS Markit had confirmed the shutdown of at least 61% of US ethylene capacity, 59% of US chemical- and polymer-grade propylene (CGP, PGP) capacity, and 22% of US fluid catalytic cracking (FCC) capacity. Many plants that remained online were running at reduced capacity.

The Texas Commission on Environmental Quality (TCEQ) has been inundated with air emission reports from producers whose operations have been affected by the weather. “Extreme cold and instability of electrical supply, nitrogen, and fuel gas systems caused operating unit monitoring and control systems failures,” says a submission by Chevron Phillips Chemical (CPChem) relating to its Sweeny site in Old Ocean, Texas. CPChem shut down its Pasadena plastics complex because the cold has prevented delivery of nitrogen from a supplier. Many producers are also citing loss of steam because of the cold.

The National Weather Service expects temperatures in the Houston area to begin warming up Friday, with a high of 66 F forecast for Sunday.

IHS Markit believes the great majority of polyethylene (PE) and polypropylene (PP) lines in the area have been offline since Sunday, and they are not expected to restart until the end of the week. IHS Markit has also estimated that at least half of the region’s chlor-alkali and vinyls capacity could be out of service.

Specific South Texas operations shut down by the winter storm include Formosa Plastics’ three steam crackers at Point Comfort, and LyondellBasell’s cracker at Corpus Christi.

Houston, Texas, area, steam crackers shut down include CPChem’s three at Sweeny and two at Cedar Bayou; ExxonMobil’s three at Channelview and Baytown; Ineos’s two at Alvin; and Shell’s one at Deer Park. Dow has shut down one of its Freeport crackers and is running two at reduced rates. LyondellBasell has shut down two of the three crackers it has at La Porte and Channelview, while one has been stabilized.

The Houston area is also home to five on-purpose propylene units. The Enterprise propane dehydrogenation (PDH) unit at Mont Belvieu is offline, as is the Flint Hills Resources PDH unit in Houston. Dow’s Freeport PDH unit is running at reduced rates, as are LyondellBasell’s metathesis units at Channelview.

The six steam crackers in the “golden triangle” northeast of Houston have all been shut down. These include BASF/Total, CPChem, and Motiva’s respective units at Port Arthur as well as Dow’s unit at Orange, ExxonMobil’s at Beaumont, and Indorama’s at Port Neches. BASF/Total’s metathesis unit is also offline.

Eastman’s three steam crackers in Longview, Texas, have also been shut down.

IHS Markit has confirmed the shutdown of three steam crackers in Louisiana: Westlake Chemical’s units at Sulphur and Indorama’s unit at Westlake. The status of Louisiana’s other steam crackers, which account for about 24% of US ethylene capacity, is uncertain. Located further east, they have been spared the worst of the cold, but with the winter storm moving in their direction over the next few days, that could change.

As MRC informed earlier, in late August 2020, Chevron Phillips Chemical shut down its Port Arthur, Texas cracker in preparation for Hurricane Laura. The unit's capacity of 855,000 mt/year. Chevron Phillips also shut its Cedar Bayou, Texas, crackers ahead of the storm. The company's Cedar Bayou crackers 1 and 2 have capacities of 837,000 mt/year and 1.7 million mt/year, respectively.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,220,640 tonnes in 2020, up by 2% year on year. Only shipments of low density polyethylene (LDPE) and high density polyethylene (HDPE) increased. At the same time, polypropylene (PP) shipments to the Russian market reached 1 240,000 tonnes in 2020 (calculated using the formula: production, minus exports, plus imports, excluding producers' inventories as of 1 January, 2020). Supply of exclusively PP random copolymer increased.
MRC

Loop Industries receives Reach registration for its chemically recycled MEG and DMT

MOSCOW (MRC) -- Loop Industries’ chemically recycled monoethylene glycol (MEG) and dimethyl terephthalate (DMT) has been given Registration, Evaluation, Authorization and Restriction of Chemicals (Reach) approval by the European Chemicals Agency (ECHA), said Plasticstoday.

ECHA issued confirmation of Reach registration for MEG on 17 November, and DMT on 7 December. The two feedstocks are produced via the company’s depolymerisation technology, which uses recycled plastic to produce monomer material with virgin-like quality.

By achieving Reach certification, the company said its monomers are of a purity equal to what is currently recognised within Europe and entitles Loop to manufacture/import the monomers into Europe.

As part of the 14 December announcement, Loop said: “It should be noted that MEG and DMT are on the positive list for plastic materials, which means that the two monomers can be used as food-contact materials." EU regulation states that all polyethylene terephthalate (PET) beverage bottles must contain 25% recycled content by 2025, and all plastic bottles must contain 30% recycled content by 2030.

However, under the current legislation, these targets can only be met by using mechanically recycled material. Earlier this month, a European Commission spokesperson said EU approval of chemical recycling practices will be contingent on cradle-to-grave life cycle analysis (LCA).

As per MRC, Loop Industries is getting USD35 million in funding from a Toronto investment firm to help fund a recycling plant to produce tens of millions of pounds of RPET each year.

According to ICIS-MRC Price report, there was an acute shortage of PET in the Russian market. As a result, there was speculative excitement in the market. Sellers were raising prices of Russian PET chips, while the buyers who needed material had no other alternative at the moment.
MRC

PTTGC awards EPC contract for Map Ta Phut olefins project

MOSCOW (MRC) -- PTT Global Chemical (PTTGC; Bangkok, Thailand) has awarded Samsung Engineering a USD127-MM EPC contract to modify the Map Ta Phut olefins complex in Thailand, according to Hydrocarbonprocessing.

Samsung's scope is to increase the throughput of propane for the production of propylene by building propane-propylene split and distillation towers and modify the current facilities.

The project is scheduled to be completed by 2023. According to Business Korea, Samsung Engineering is currently carrying out two plant projects of PTT GC - the Olefin Project and the Propylene Oxide Project.

As MRC informed earlier, in November 2020, PTT Global Chemical said that its planned 1.5-million metric tons/year steam cracker project at Belmont County, Ohio, remained the top priority for its affiliate PTTGC America (PTTGCA). The company said that the project had not at any point been put on hold. In September 2020, PTTGC signed an ethane supply agreement with Range Resources Corp. (Forth Worth, Texas). Range will supply 15,000 b/d of ethane to a facility that includes a cracker with ethane feed capacity of 100,000 b/d and multiple facilities for creating ethylene derivative products.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,220,640 tonnes in 2020, up by 2% year on year. Only shipments of low density polyethylene (LDPE) and high density polyethylene (HDPE) increased. At the same time, polypropylene (PP) shipments to the Russian market reached 1 240,000 tonnes in 2020 (calculated using the formula: production, minus exports, plus imports, excluding producers' inventories as of 1 January, 2020). Supply of exclusively PP random copolymer increased.

PTT Global Chemical is a leading player in the petrochemical industry and owns several petrochemical facilities with a combined capacity of 8.45 million tonnes a year.
MRC

Japanese refiner Idemitsu enters car market with plans to launch EV in 2022

MOSCOW (MRC) -- Japanese oil refiner Idemitsu Kosan Co Ltd is to move into the car market with plans to launch an electric vehicle next year at its 6,400 petrol stations via a joint venture with unlisted automaker Tajima Motor Corp, according to Hydrocarbonprocessing.

The move shows how the oil refiner is stepping up its transformation into a supplier of low-carbon energy and materials as local oil demand drops due to a shrinking and ageing population that consumes less fuel.

Idemitsu and Tajima will form a new company, called Idemitsu Tajima EV, in April, and aim to unveil their first vehicle in October this year and start selling the product next year, with a price tag of between 1-1.5 MM yen (USD9,491-USD14,237).

The companies hope the new model, an ultracompact 4-seater electric vehicle with a driving range of up to 120 km and a maximum speed of 60 km per hour, will draw demand from individuals and businesses using cars for short distances for shopping and deliveries.

The car, 2.5 meters long and 1.3 meters wide, is smaller than that of conventional minivehicles in Japan.

"We believe there is about 1 million potential demand for ultracompact EVs as it is safer than bicycle or small motor bike and easier to drive than conventional minivehicle," Idemitsu President Shunichi Kito told a news conference.

"We plan to offer various services including sharing and subscription of the EV at our 6,400 petrol stations," he said.

As MRC reported earlier, Japan's Idemitsu Kosan took off-stream its naphtha cracker in Japan for a turnaround on September 7, 2020. The cracker remained under maintenance by end-October, 2020. Located at Tokuyama, Japan, the cracker has an ethylene production capacity of 690,000 mt/year and propylene production capacity of 110,000 mt/year. Idemitsu Kosan also operates another cracker in Chiba, Japan, with an ethylene production capacity of 410,000 mt/year.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,220,640 tonnes in 2020, up by 2% year on year. Only shipments of low density polyethylene (LDPE) and high density polyethylene (HDPE) increased. At the same time, polypropylene (PP) shipments to the Russian market reached 1 240,000 tonnes in 2020 (calculated using the formula: production, minus exports, plus imports, excluding producers' inventories as of 1 January, 2020). Supply of exclusively PP random copolymer increased.

Idemitsu Kosan is a Japanese petroleum company. It owns and operates oil platforms, refineries and produces and sells petroleum, oils and petrochemical products. The company runs two petrochemical plants in Chiba and Tokuyama. The two naphtha crackers can produce up to 997,000 tonnes of ethylene per year.
MRC

ADNOC adds solvents, white spirit to products portfolio in diversification drive

MOSCOW (MRC) -- The Abu Dhabi National Oil Company (ADNOC), announced , that it has added White Spirit and Solvents to its refined products portfolio, said Chemweek.

This allows ADNOC to capture more value from Abu Dhabi’s natural resources, producing products that can be used by domestic industry to promote In-Country manufacturing, while also expanding its market reach internationally. White Spirit & Solvents are produced by ADNOC Refining in Ruwais. These specialty products have various industrial and household applications and are used to produce products such as varnish, adhesives, inks, paint thinners and cleaning agents.

Mr. Abdulla Ateya Al Messabi, CEO of ADNOC Refining, said: “In our Refineries, we continue to focus on stretching the margin from every barrel of oil that we process. I am proud of our teams who responded swiftly and efficiently to market dynamics, expanding and diversifying our product range and unlocking value from our operations and resources. These products will enable ADNOC to extend its reach to new markets and widen its customer base."

The expansion of ADNOC's product range is also part of its broader downstream 2030 Smart Growth Strategy. The strategy capitalizes on Abu Dhabi's proximity to global growth markets, access to competitive feedstock, and its attractive fiscal and regulatory environment. Since launching the strategy in 2018, ADNOC has attracted significant foreign investment into Ruwais and expanded downstream partnerships across its refining, fertilizer, and pipeline assets. This strategy is transforming Ruwais into a world-class and globally competitive chemicals cluster, stimulating private sector activity and long-term specialized employment opportunities, particularly for those from the Al Dhafra region.

ADNOC Refining produces more than 40 million metric tons of high-quality refined products to markets around the world. It has the capacity to refine more than 922,000 barrels of crude oil and condensate per day into various products, including liquefied petroleum gas, naphtha, gasoline, jet fuel, diesel, base oil, and petrochemical feedstock; such as propylene. It also produces specialty products such as carbon black and calcined coke.

Since 2019 ADNOC Refining has been run as a joint venture company between ADNOC and the European energy firms Eni and OMV.

As MRC reported previously, in early May, 2020, Abu Dhabi National Oil Company (ADNOC) began a gradual restart of its Ruwais oil refinery complex after a scheduled maintenance shutdown. The Ruwais complex, which has capacity of 835,000 barrels per day, was shut down early this year, the ADNOC spokesman said.

And in late July 2019, ADNOC said its Ruwais refinery west cracker was offline for maintenance.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,220,640 tonnes in 2020, up by 2% year on year. Only shipments of low density polyethylene (LDPE) and high density polyethylene (HDPE) increased. At the same time, polypropylene (PP) shipments to the Russian market reached 1 240,000 tonnes in 2020 (calculated using the formula: production, minus exports, plus imports, excluding producers' inventories as of 1 January, 2020). Supply of exclusively PP random copolymer increased.
MRC