Toray to expand OPP film capacity in Japan

MOSCOW (MRC) -- Toray Industries, Inc., announced today that it will lift production capacity for Torayfan oriented polypropylene film for Automotive capacitors by 60% at its Tsuchiura Plant in Ibaraki Prefecture in 2022, said the company.

The goal is to capitalize on an expanding market for electric vehicles. Torayfan is a lighter plastic film among other plastic films. It is a very tough material with excellent mechanical and electrical properties. Its broad application extends from industrial to film capacitors and packaging. Film capacitors, a prime application of Torayfan, are commonly used in electric circuits of consumer electronics, IT equipment and inverter circuits for the power control units of electric vehicle motors.

Since film capacitors are relatively large components in power control units, PCUs have been desired to be smaller and lighter to enable Automotive OEMs to improve driving performance and efficiency while enhancing interior spaces and design flexibility. In order to reduce capacitor size, moreover, the film must be thinner. But the problem is that thinner films reduce voltage resistance. Torayfan dominates the automotive capacitor film market because of its unique technologically in maintaining thinness and voltage resistance.

Recent years have seen automotive emissions regulations tighten around the world amid a growing awareness of environmental issues. It has become difficult for vehicles employing internal combustion engines to clear regulatory requirements. It is against that backdrop that the demand for electric vehicles is set to grow 20% annually. The growth drivers are Europe and China, where stricter environmental legislation are to be in force. Toray’s Tsuchiura Plant increased capacity would cater to the demand expansion for automotive capacitors.

By swiftly boosting capacity at that facility, Toray hopes to further expand its business in the years ahead in keeping with its corporate philosophy of contributing to society by creating new value with innovative ideas, technologies, and products.

According to MRC's ScanPlast report, PP shipments to the Russian market was 267,630 tonnes in January-March 2020, down 20% year on year. Homopolymer PP and PP block copolymers accounted for the main decrease in imports.
MRC

MOSCOW (MRC) -- The American Chemistry Council (ACC) recognizes Covestro LLC with its 2020 Responsible Care® Initiative of the Year award, for the company’s unique safety training format inspired by popular “escape room” teambuilding experiences, said Americanchemistry.

Covestro’s production site in Newark, Ohio, created the “Escape Room: Hazard Recognition Safety Training” program to deliver important hazard recognition training information to employees on five common facility safety hazards: 1) Hazardous/Unidentified Chemicals, 2) Hand Safety, 3) Lock-Out/Tag-Out (LOTO), 4) Electrical Hazards and 5) Slips, Trips and Falls.

An “escape room” is a popular teambuilding experience that takes place in a themed room, where participants are challenged to work together, solving puzzles and finding clues to complete a mission and “escape the room."

Covestro’s hazard recognition safety training program is based on an “Active Learning” approach, which transforms traditional, slide presentation-based lecture-style training into an interactive experience that has increased employees’ ability to recognize and mitigate common hazards and promotes greater teamwork and engagement around safety topics.

The Active Learning training sequence emphasizes training based not only on interaction with educational materials, but also on the employee’s own knowledge and guidance from colleagues. The “escape room” format gives employees the opportunity to apply learnings into real-world situations.

"Continued education and training is a priority for Responsible Care companies, to enhance safety in all facility operations,” said Tara Henriksen, ACC’s Managing Director of Responsible Care. “Covestro’s Escape Room training program based on teamwork and engagement helps to make education fun and effective, and can serve as a model for other ACC member companies."

Feedback from training participants has been overwhelmingly positive, according to Covestro, with participants praising the active learning education format that emphasizes teamwork. "In addition to employees recognizing and mitigating key hazard scenarios, the Escape Room exercise helps to build stronger teams and interpersonal relationships. The hands-on approach allows for greater knowledge retention, which is demonstrated by an improvement in the quality of submittals to the facility’s Near Miss/Hazard reporting system,” said Adam Houdeshell, production trainer at Covestro and one of the designers of the Escape Room. Rounding out the design team for the initiative are Chad Embrey, Melissa Van Balen and Chase Ashcraft.

The training format can be modified to address additional topics, as well as be expanded to other Covestro sites globally. Covestro has implemented the Escape Room training format at its largest site in the U.S., as well as production sites in China and India, and has plans to launch the training at sites in Germany, Thailand and Italy.

The Responsible Care Initiative of the Year was selected by ACC members and Responsible Care Partner company representatives, who heard presentations from three company finalists at a special Responsible Care webinar and then voted to select the winning project.

As MRC informed earlier, Covestro has closed the sale of its European polycarbonates (PC) sheets business to the Munich-based Serafin Group effective January 2, 2020. This includes key management and sales functions throughout Europe as well as production sites in Belgium and Italy.

According to MRC's ScanPlast report, overall estimated consumption of PC granules totalled 12,600 tonnes in the Russian market in January-February 2020 (excluding imports and exports to/from Belarus), compared to 9,600 tonnes a year earlier. Demand increased by 31%.

Covestro (formerly Bayer MaterialScience) is an independent subgroup within Bayer. It was created as part of the restructuring of Bayer AG from the former business group Bayer Polymers, with certain of its activities being spun off to Lanxess AG. Covestro manufactures and develops materials such as coatings, adhesives and sealants, polycarbonates (CDs, DVDs), polyurethanes (automotive seating, insulation for refrigerating appliances) etc. With 2018 sales of EUR 14.6 billion, Covestro has 30 production sites worldwide and employs approximately 16,800 people (calculated as full-time equivalents) at the end of 2018.
MRC

MOSCOW (MRC) -- Restaurant chain Dunkin’ Donuts says that it has now transitioned all of its global outlets from polystyrene foam (EPS) cups to paper cups, meeting the timetable established by the brand two years ago, said Canplastics.

In Dunkin’ U.S. restaurants, the foam cups have been replaced by double-walled paper cups. The chain reports that it is also on track to fully transition to new, recyclable hot coffee cup lids in all of its U.S. restaurants by the end of this summer.

The new cups are made with paperboard certified to the Sustainable Forestry Initiative (SFI) Standard and are currently used to serve all Dunkin’ hot beverages.

In a May 11 statement, the company noted that while a limited number of restaurants may still have foam cups in their inventory, its distribution centres are no longer offering foam cups, making only the new, double-walled paper cups available to Dunkin’ U.S. franchisees for use in their restaurants.

Dunkin’ also says it is on track to be fully transitioned to recyclable cup lids in its U.S. restaurants by the end of this summer. “The new lids are made of polypropylene that can be recycled in cities and towns that offer #5 recycling,” the company said. “This transition, along with the move to the double-walled paper cups, will remove a collective 19 million pounds of polystyrene from the waste stream annually."

As per ICIS MRC Price Report, according to the expectations of some participants in the Russian EPS market, there is no reason to expect a quick recovery in demand in the EPS boards market. Despite a major fall in EPS prices, there have been no signs of market revival in June so far. The average dollar exchange rate will also decrease during this period, therefore, contract prices of SIBUR-Khimprom's EPS will go down for large- and medium-sized converters by another Rb6,000-7,000/tonne in June.

MRC

MOSCOW (MRC) -- JXTG Nippon Oil and Energy, is in plans to restart its cracker following an unplanned outage, according to Apic-online.

A Polymerupdate source in Japan informed that, the company is likely to resume operations at the cracker early this week. The cracker was shut owing to technical issues on May 4, 2020.

Located at Kawasaki in Japan, the cracker has an ethylene production capacity of 460,000 mt/year and propylene production capacity of 235,000 mt/year.

As MRC reported earlier, JXTG Nippon Oil and Energy brought on-stream its cracker in Kawasaki on April 28,2020, following a turnaround. The cracker was shut for maintenance on February 27, 2020. Located at Kawasaki in Japan, the cracker has an ethylene production capacity of 460,000 mt/year and propylene production capacity of 235,000 mt/year.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 557,060 tonnes in the first three month of 2020, up by 7% year on year. High density polyethylene (HDPE) and linear low density polyethylene (LLDPE) shipments rose because of the increased capacity utilisation at ZapSibNeftekhim. Demand for LDPE subsided. At the same time, PP shipments to the Russian market was 267,630 tonnes in January-March 2020, down 20% year on year. Homopolymer PP and PP block copolymers accounted for the main decrease in imports.
mrcplast.com

MOSCOW (MRC) -- Only 17% of assessed labels give consumers quality information to make informed recycling and purchasing decisions, said Canplastics.

A new report on recycling and sustainability labelling on plastic packaging has found only 17% of assessed labels give consumers quality information to make informed recycling and purchasing decisions. The report – from the UN Environment Programme, Consumers International, and the One Planet network – found that 20% of the 30 worldwide labels assessed were given a negative score by consulted experts, 17% were positive, and the rest received mixed or neutral results.

In response the report authors have created five global recommendations for action to engage business, policy makers and standard setters in creating better plastics labelling with the aim to make sustainability the easy choice for consumers.

Consumers are increasingly aware of the impact of plastic on the environment and want to reduce their use, the report said, but the information provided to them is often unclear, leading to reported confusion and mistrust. There is a lack of standardization and accountability with individual brands creating their own labels and claims without third party certification.

Globally, only about 9% of plastic waste has been recycled and about 12% has been incinerated. The vast majority ends up in landfill or leaks into the environment. This is far away from the global vision for plastics to be 100% reusable, recyclable or compostable. Rising public awareness and concern about plastics has encouraged businesses to increasingly communicate this information about their packaging. However, the information is not always clear or actionable for consumers.

A global, multi-faceted, multi-stakeholder approach is the only way to tackle a crisis on this scale. Better plastics labelling is a simple and powerful way to help consumers to buy more recyclable and recycled products and to dispose of them correctly.

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 383,760 tonnes in the first two month of 2020, up by 14% year on year. High density polyethylene (HDPE) and linear low density polyethylene (LLDPE) shipments increased due to the increased capacity utilisation at ZapSibNeftekhim. At the same time, PP shipments to the Russian market were 192,760 tonnes in January-February 2020, down by 6% year on year. Homopolymer PP accounted for the main decrease in imports.
MRC