MOSCOW (MRC) -- Borealis has started to produce polypropylene (PP) based on Neste-produced renewable feedstock in its production facilities in Kallo and Beringen, Belgium, reported Hydrocarbonprocessing.
This marks the first time that Borealis has replaced fossil fuel-based feedstock in its large-scale commercial production of PP. The Belgian plants were recently awarded by the International Sustainability and Carbon Certification (ISCC) organization with ISCC Plus certification for its renewable PP.
Taking its commitment to the next level for advancing the circular economy, Borealis once again furthers its EverMinds ambitions. This path breaking venture in sustainable production is being driven in close collaboration with upstream and downstream value chain partners such as Neste and Henkel. It also aligns with the Borealis’ aim to ensure that 100% of its consumer products are recyclable, reusable, or produced from renewable sources by 2025.
Borealis and its upstream partner Neste are moving the industry closer to a circular economy of plastics thanks to the production start in December 2019 of renewable PP. After producing renewable propane using its proprietary NEXBTL technology, Neste sells the renewable propane to the Borealis propane dehydrogenation plant in Kallo. Here it is converted to renewable propylene, then subsequently to renewable PP at Kallo and Beringen plants.
The recently finalized audits carried out by an independent third party have resulted in an ISCC Plus certification for the renewable PP produced at both Kallo and Beringen plants. This certification encompasses the entire value chain scope and verifies that the renewable feedstock used is certified as being 100% renewable and sustainably produced, including traceability to point of origin.
Downstream partners from a variety of industries such as consumer packaging, automotive, healthcare, and appliance industries can now commercialize their end-use products with a lower carbon footprint based on renewable propylene and PP produced at Borealis’ Belgian plants. In response to increasing demand, Borealis is working with value chain partners to expand availability.
Henkel, a global market leader in the adhesives sector and known for its strong brands in Laundry & Home Care and Beauty Care, has already embraced the values of the circular economy. Having made the use of sustainable materials a key pillar in its packaging strategy, Henkel is committed to work with its value chain partners to drive sustainable packaging solutions. Including renewable PP content in the packaging of a major Henkel brand over the course of the year marks another step in its efforts to significantly reduce its use of fossil fuel-based virgin plastics.
"Producing renewable PP based on renewable feedstock for the first time in history is another concrete step towards a more sustainable carbon future,” says Lucrece Foufopoulos, Borealis Executive Vice President Polyolefins, Innovation and Circular Economy Solutions. “Working closely with partners like Neste and Henkel, who share our EverMinds™ mind-set, is key to shaping a better tomorrow. Thinking circular means capitalising on growth opportunities that accelerate the transformation to a circular economy."
"It is great to see, for the first time in history, a propane dehydrogenation facility using renewable propane to replace fossil feedstock, enabling Borealis to produce mass balance certified renewable polypropylene for sustainability-focused brands like Henkel. This is an exceptional example of collaboration across the value chain making a positive sustainability impact in the polymers sector,"' says Mercedes Alonso, Executive Vice President, Renewable Polymers and Chemicals, Neste.
We remind that, as MRC informed before, in early October 2019,, Austrian polyolefin supplier Borealis AG lifted a force majeure declared in the previous months at its production site in Kallo. On 2 Sep, 2019, the company declared force majeure on refinery grade propylene and propane from its production site in Kallo, Belgium, as a consequence of “unforeseen technical issues."
According to MRC's ScanPlast report, the estimated PP consumption in the Russian market was 1,260,400 tonnes in January-December 2019, up by 4% year on year. Supply of almost all grades of propylene polymers increased, except for statistical copolymers of propylene (PP random copolymers).
Borealis is a leading provider of innovative solutions in the fields of polyolefins, base chemicals and fertilizers. With headquarters in Vienna, Austria, Borealis currently employs around 6,500 and operates in over 120 countries.