MOSCOW (MRC) -- SABIC, a global leader in thermoplastic technology, has unveiled a new portfolio of high-performance filament grades for fused deposition modeling, as per the compnay's press release.
The new products address growing global demand for greater material choices in the industrial filament market and lay the groundwork for SABIC’s strategy to help drive the growth of additive manufacturing from a prototyping technology to full-scale production. In addition to a long history of materials innovation, SABIC offers the expertise and resources to support testing, design and development of new additive manufacturing technologies.
"The launch of our first six new filaments, backed by SABIC’s world-class portfolio of high-performance engineering thermoplastics, will help us establish a pathway to introduce future breakthrough material solutions for additive manufacturing," said Lori Louthan, director, Mass Transportation, SABIC. "We are applying our extensive materials and processing expertise to create new filaments with higher performance than current offerings with the goal of expanding their use into the development of production parts. Just as we’ve done for other plastics conversion processes in the past, SABIC aims to make an important contribution to the growth and success of our customers and the additive manufacturing industry through advanced materials and processes."
SABIC’s new filaments, designed for use with Stratasys Fortus printers, are based on the company’s industry-leading ULTEM polyetherimide (PEI) resin, CYCOLAC acrylonitrile-butadiene-styrene (ABS) resin and LEXAN polycarbonate (PC) resin, and offer the same composition as the company’s injection molding grades. Manufacturers can use the filaments to produce a range of high-performance, durable end-use parts.
These new materials solutions directly address the need for greater options in the industrial filament market and target a broad range of customer requirements. Both ABS and PC are well-established materials for additive manufacturing of prototypes and end use parts, while SABIC’s ULTEM (PEI) filament is desirable for demanding applications that require high heat resistance, high strength, and low flame, smoke and toxicity (FST).
SABIC has also presented applications printed from its disruptive, developmental materials that have been designed for fused deposition modeling and can offer improved performance versus currently available products. These materials include:
- high impact strength polycarbonate filament for more robust performance during processing and secondary operations, as well as the ability to withstand high-impact end-use conditions;
- polycarbonate and ULTEM healthcare filaments made with SABIC healthcare grade resins, enabling printed parts with excellent mechanical performance, sterilizability and biocompatibility;
- high-impact strength ULTEM filament designed with the benefits of ULTEM 9085 resin but with greater toughness;
- flame, smoke and toxicity compliant polycarbonate filament for use in demanding aerospace applications;
- EXTEM thermoplastic polyamide filament with heat resistance exceeding that of ULTEM filament;
- breakaway support materials for SABIC’s ULTEM, PC, and ABS filaments, providing additional choice in filament material supply.
With a broad and growing portfolio of high-performance materials and state-of-the-art equipment at its global Centers of Excellence for Additive Manufacturing, SABIC is bringing together the resources and expertise required to create a highly supportive research environment to help advance fused deposition modeling and other additive manufacturing technologies.
As MRC reported earlier, in 2016, SABIC developed next generation LDPE foam grades to increase production efficiency. The first product of a new generation of low density polyethylene (LDPE) foam grades from SABIC was designed to increase production efficiency at the foam manufacturer. The new SABIC LDPE "fast converting" foam grades reduce the time that semi-finished products need to be kept in storage, thanks to faster degassing of the blowing agent. They can therefore reduce the working capital of foam manufacturers drastically. These new SABIC foam grades also help to create additional value by increasing production efficiency through higher material yield.
Saudi Basic Industries Corporation (Sabic) ranks among the worldпїЅs top petrochemical companies. The company is among the worldпїЅs market leaders in the production of polyethylene, polypropylene and other advanced thermoplastics, glycols, methanol and fertilizers.
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