MOSCOW (MRC) -- Bayer MaterialScience, a leading manufacturer of high-tech polymer materials, recently launched its new water-based polyurethane (PU) for the manufacture of PU leather, called INSQIN, which is working to improve worker safety and sustainability, as per Sourcingjournalonline.
INSQIN provides the footwear and apparel industries with a more sustainable and safer method of coating fabrics. It allows for all types of coated fabric processes to be carried out without using a solvent. And because the water-based method doesn’t require harsh solvents to coat the fabrics, the working environment is safer for employees too.
About seven billion pairs of shoes, two billion bags and one billion garments are produced with PU leather and other PU coated fabrics annually.
The INSQIN PU reduces environmental harm to local ecosystems by eliminating the pollution risks of the previous process, including water pollution, air pollution and hazardous solid waste. INSQIN also requires 95 percent less water and 50 percent less energy than the previous solvent-based method.
Bayer ensures the quality of the material is not at all affected without a solvent present. The INSQIN PU is specially formulated to retain the innate traits of PU leather including soft feel, high durability and voluminous, porous structure. INSQIN can be used on all types of fabrics that are commonly used in PU leather application including, wovens, non-wovens (including microfiber types) or knitwear.
Using its R&D setup and testing facilites, Bayer is able to work directly with brand owners to develop new kinds of materials that offer specific hands and characteristics they are looking to offer their customers. The company then uses its technology to create these new materials.
Bayer is also developing a quality assurance system called the INSQIN Partner Manufacturer Program, in which manufacturers will be audited to determine consistency and high standards in the application of waterborne PU technology. Brands will be able to source newly developed materials from an INSQIN partner list and have better transparency throughout the supply chain.
As MRC wrote before, Bayer MaterialScience expands technology and production by investing in a new ultra-modern technical centre for polyurethane foams and new production plant for coating raw materials. The total investment in both is more than EUR 45 million.
With 2013 sales of EUR 11.2 billion, Bayer MaterialScience is among the world’s largest polymer companies. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative solutions for products used in many areas of daily life. The main segments served are the automotive, electrical and electronics, construction and the sports and leisure industries. At the end of 2013, Bayer MaterialScience had 30 production sites and employed approximately 14,300 people around the globe. Bayer MaterialScience is a Bayer Group company.
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