MOSCOW (MRC) -- Following a successful test phase and promising market analysis, Bayer MaterialScience (BMS) plans to invest EUR 15 million in the construction of a production line at its Dormagen site, which will use CO2 to produce a precursor for premium polyurethane foam, as per the company's press release.
The line will have an annual production capacity of 5,000 metric tons. The permit application will be submitted to the Cologne district authority in the next few weeks.
The greenhouse gas carbon dioxide can be used as a basic building block for plastics. The objective of the “Dream Production” project is to launch the first CO2-based polyols on the market starting in 2016. Processors of polyols and polyurethanes have already expressed considerable interest.
High-quality polyols based on CO2 are not currently available on a commercial scale. The new polyols from Bayer MaterialScience have at least the same high level of quality as conventionally manufactured materials and a more sustainable impact. Using a certain amount of CO2 as a building block enables a reduction in the amount of the petroleum-based raw material propylene oxide, which polyols are normally made entirely from. The CO2 balance of the new process is far better than that of the conventional production method.
"Improving the sustainability of everything we do is an integral part of our business strategy and this principle is implemented in our Dream Production project. We have succeeded in turning a waste gas that is potentially harmful to the climate into a useful raw material. That helps the environment and mankind, and we all benefit," said Bayer MaterialScience CEO Patrick Thomas.
The new polyol is used for the production of polyurethane foam, which is found in many everyday items, including upholstered furniture, shoes and automotive parts, and is also used to insulate buildings and refrigeration equipment.
As MRC reported earlier, Bayer MaterialScience expands technology and production by investing in a new ultra-modern technical centre for polyurethane foams and new production plant for coating raw materials. The total investment in both is more than EUR 45 million.
With 2013 sales of EUR 11.2 billion, Bayer MaterialScience is among the world’s largest polymer companies. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative solutions for products used in many areas of daily life. The main segments served are the automotive, electrical and electronics, construction and the sports and leisure industries. At the end of 2013, Bayer MaterialScience had 30 production sites and employed approximately 14,300 people around the globe. Bayer MaterialScience is a Bayer Group company.
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