(plasticsnews) -- In the U.S., processors use injected molded, high density polyethylene closures to cap water bottles. However, carbonated soft drinks and hot-fill applications are usually topped with compression molded, two-piece closures, an outer polypropylene shell and a liner, usually made from ethylene vinyl acetate.
The U.S. preference for two-piece caps is unique - one-piece closures are common on soft drinks in other locations, primarily Europe and Asia.
Switching from a two-piece to a one-piece closure requires changing both material and manufacturing process, and, according to the experts, these changes offer several economical and environmental advantages.
PE is now a more cost-effective material than PP. The material also has a balance of toughness and stiffness that can make it a prime replacement for PP in most applications, said Eric Vignola, research and development manager for PE products at Nova Chemicals Corp. of Calgary, Alberta.
And processors are taking advantage of those opportunities - HDPE is the fastest-growing material in the caps and closures arena and it’s taking some of that market share from PP, partly thanks to the growing one-piece market, said Ashish Chitalia, project manager at Houston-based Chemical Market Resources Inc.
Switching to one-piece caps can eliminate material in both the cap and the bottle, said Lothar Brauer, marketing and business development director at Bericap GmbH & Co. KG.